Battery Pack – Pack Sealing
PRODUCT DESCRIPTION
Battery Pack – Pack Sealing is the sealing solution for battery packs to protect battery cells and internal components from environmental factors such as moisture, dust, chemicals, and extreme temperatures. This is a crucial step in lithium-ion battery manufacturing, enhancing the durability and safety of battery systems.
Product details
Cured Foam Gasket
▪ Manual Operation / Easy handling
▪ Low Product Efficiency
▪ High Cost (Stock for different size)
FIPG – Adhesive
▪ Bonding & Sealing, Difficult for Rework
▪ Good Bonding Strength
▪ Need Curing Time
CIPG – Dispensable Foam
▪ + Automation Production
▪ + Flexible Design
▪ + Cost Down
▪ – Need investment on foaming machine
Key Requirement
▪ Auto Dispensing, High Efficiency
▪ UL 94 V0
▪ IP 68 Sealing
▪ Excellent Aging and Anti-Chemical
▪ Good Bonding Strength , high compress
ration for sealing
Solution
▪ FIPG – MS (Modified Silicone)
Common Sealing Materials :
🔹 Liquid Gasket – Flexible, easy to apply, and offers excellent waterproof and dustproof properties.
🔹 Foam Gasket – High elasticity, water-resistant, and effective in reducing vibrations.
🔹 Silicone Sealant – Heat-resistant, chemical-resistant, and excellent electrical insulation.
🔹 Polyurethane Sealant (PU Sealant) – Strong adhesion, providing robust protection in harsh environments.
Advantage
✅ Waterproof & Dustproof (High IP Rating) – Protects the battery from moisture, water, and dust, ensuring long-term stable operation.
✅ Leak Prevention & Component Protection – Prevents harmful substances from entering, maintaining battery performance.
✅ Fire Resistance & Insulation – Some sealing materials are UL94-V0 certified for fire resistance and provide excellent electrical insulation, reducing short-circuit risks.
✅ Vibration & Shock Absorption – Helps secure the battery pack housing, minimizing mechanical impact from the external environment.
Product Applications